Informed Finite Element Modelling for Wire and Arc Additively Manufactured Metallics — A Case Study on Modular Building Connections
The use of 3D printing in modular building connections is a novel and promising technique.
However, the performance of 3D printed steel modular building connections has not been investigated
adequately to date.
A three-dimensional finite element model (FEM) has been developed,
using the multi-purpose software Abaqus, to study the effect of different geometrical and material
parameters on the ultimate behaviour of modular building connections (herein named 3DMBC)
using a wire and arc additive manufacturing (WAAM) method, as part of the UK’s 3DMBC (3D
Modular Building Connections) project.
The proposed model considers material and geometrical nonlinearities,
initial imperfections, and the contact between adjacent surfaces.
The finite element results
are compared with the currently available experimental results and validated to ensure developed
FEM can be used to analyse the behaviour of 3DMBC with some adjustments. Case studies were
investigated using the validated model to analyse the ultimate behaviour with different nominal
and WAAM-produced materials under various loading arrangements.
Hence, the aim of this study is to build the interlink and
propose informed-modelling decisions for WAAM-based 3D printed metallic connections.
The numerical investigations carried out in this study provide insight
into the structural response of 3DMBCs, which can be applied in making informed decisions
when designing, preparing for 3D printing, and modelling modular building connections as
well as other structural systems. The findings of this study support the wider use of WAAM-based
connections in modular buildings and aim to provide confidence to engineers.